To manage, review and improve of Quality and Food Safety requirements through Process & Controls in Process, DBP, Utilities, Warehouse operations as per AN Standards / Policies as well as Site SOPs
Quality & Food Safety compliance assurance through periodic verifications of CCP, OPRP & PRPs
Drive Statistical Process Capability / 6 Sigma / Quality Circle to drive continual improvement in Quality and Food Safety compliances
Lead QFS Improvement project implementation, Protect Por Product ( POP) & status review with relevant stakeholder.
Training relevant Team members on applicable Standards / Policies & Site SOP Requirements
In Process QA Lab Management
Support Root Cause and CAPA investigations, effectiveness review during PNC / NC & serious quality issues
Ensure the timely Validation of the new changes in the Process, Equipment for first time right compliance
Ensure Quality Culture Improvement at the Manufacturing facility in coordination with cross functional Team
Sustain Quality compliance at TPM, Complaint management for Plant
Education : B.Tech ( Food Science), M.Sc. (Microbiologist)
Experience : 10 to 12 years of relevant experience
Documentation, Basic, Computer Knowledge, Auditing Skills, Food Safety Requirements related FSSC / ISO 22000 : 2005, ISO 9001 : 2008, HACCP,
6 Sigma / Lean / Quality Circle : Black / Great Belt Project implementation
Process Innovation Skills, Decision Making Abilities
Driving QFS projects through implementation of Gold Standard’s in manufacturing facility to ensure Quality & Food safety by Design.
Provided Technical QFS support to manufacturing operations based on risk assessment & compliance to improve the overall QFS compliance.
Ensuring the manufacturing facility has an effective Quality & Food safety Management system in place by providing leadership and expertise to set up a systematic approach to QFS improvement and adherence to Quality processes as per Abbott Nutrition (AN) requirements.
Ensuring the Validation protocol from Design Qualification (DQ) to Performance Qualification (PQ) stages execution for existing processes & equipment’s, new changes, modifications at the manufacturing site.
Driving the Quality Improvement projects through implementing best hygienic practices, Process capability projects, Mistake proof automation through cross functional team.
Environment Microbiological Monitoring Plan execution & ensuring improvements through standardization of shop floor hygiene practices & procedures to reduce the Food safety risk indicator in the manufacturing process.
Ensure GMP & Food Safety requirement as per FSSC 22000 & FSSAI requirement at JH & TPM site
Ensuring people engagement from cross functional team, shop floor for improving the Quality commitment through trainings & communication, sharing good practices to develop the Quality culture in the through Quality Circles, Rewards & Recognitions.
Ensuring new equipment & process QFS validation to achieve First time right (FTR) finished product.
Establish and execute medium and long-term strategies, goals, and improvements plan for product quality and Food safety & develop Cross functional team to effectively execute the requirements of quality & Food safety system that reduces the cost of the quality.
Define QFS Action plan for Internal / External Audit for each function with timeline & Follow-up of action plan for Improvements
Drive Statistical Process Capability for key parameters and drive continual improvement
Monthly Analysis of Process Compliances, Deviation / PNC / NC reviews Deviations using few of 7QC tools to address issues and bring improvement
Drive Quality Circle / 6 Sigma Projects related to Quality & Food Safety improvements
Technical Support for CAPA improvement.
Ensuring people engagement from cross functional Team for improving the Quality commitment through trainings & communication, sharing good practices to develop the Quality culture in the plant
Support and timely review of Abbott defined systems for DHL site like Change controls systems, Deviations, Pest management and monthly trends, Internal audits schedule & its action closures.
Support and timely review of Consumer complaint trend, Investigation & closure on timely basis to ensure the cunsumer satisfaction
Good understanding on Packaging operations, packaging defects and bring improvements to create RFT culture