Manager - QA Operations
Abbott
Jhagadia, India
1d ago

To manage, review and improve of Quality and Food Safety requirements through Process & Controls in Process, DBP, Utilities, Warehouse operations as per AN Standards / Policies as well as Site SOPs

  • Quality & Food Safety compliance assurance through periodic verifications of CCP, OPRP & PRPs
  • Drive Statistical Process Capability / 6 Sigma / Quality Circle to drive continual improvement in Quality and Food Safety compliances
  • Lead QFS Improvement project implementation, Protect Por Product ( POP) & status review with relevant stakeholder.
  • Training relevant Team members on applicable Standards / Policies & Site SOP Requirements
  • In Process QA Lab Management
  • Support Root Cause and CAPA investigations, effectiveness review during PNC / NC & serious quality issues
  • Ensure the timely Validation of the new changes in the Process, Equipment for first time right compliance
  • Ensure Quality Culture Improvement at the Manufacturing facility in coordination with cross functional Team
  • Sustain Quality compliance at TPM, Complaint management for Plant
  • Education : B.Tech ( Food Science), M.Sc. (Microbiologist)

    Experience : 10 to 12 years of relevant experience

  • Documentation, Basic, Computer Knowledge, Auditing Skills, Food Safety Requirements related FSSC / ISO 22000 : 2005, ISO 9001 : 2008, HACCP,
  • 6 Sigma / Lean / Quality Circle : Black / Great Belt Project implementation
  • Process Innovation Skills, Decision Making Abilities
  • Driving QFS projects through implementation of Gold Standard’s in manufacturing facility to ensure Quality & Food safety by Design.

  • Provided Technical QFS support to manufacturing operations based on risk assessment & compliance to improve the overall QFS compliance.
  • Ensuring the manufacturing facility has an effective Quality & Food safety Management system in place by providing leadership and expertise to set up a systematic approach to QFS improvement and adherence to Quality processes as per Abbott Nutrition (AN) requirements.
  • Ensuring the Validation protocol from Design Qualification (DQ) to Performance Qualification (PQ) stages execution for existing processes & equipment’s, new changes, modifications at the manufacturing site.
  • Driving the Quality Improvement projects through implementing best hygienic practices, Process capability projects, Mistake proof automation through cross functional team.
  • Environment Microbiological Monitoring Plan execution & ensuring improvements through standardization of shop floor hygiene practices & procedures to reduce the Food safety risk indicator in the manufacturing process.
  • Ensure GMP & Food Safety requirement as per FSSC 22000 & FSSAI requirement at JH & TPM site
  • Ensuring people engagement from cross functional team, shop floor for improving the Quality commitment through trainings & communication, sharing good practices to develop the Quality culture in the through Quality Circles, Rewards & Recognitions.
  • Ensuring new equipment & process QFS validation to achieve First time right (FTR) finished product.
  • Establish and execute medium and long-term strategies, goals, and improvements plan for product quality and Food safety & develop Cross functional team to effectively execute the requirements of quality & Food safety system that reduces the cost of the quality.
  • Define QFS Action plan for Internal / External Audit for each function with timeline & Follow-up of action plan for Improvements
  • Drive Statistical Process Capability for key parameters and drive continual improvement
  • Monthly Analysis of Process Compliances, Deviation / PNC / NC reviews Deviations using few of 7QC tools to address issues and bring improvement
  • Drive Quality Circle / 6 Sigma Projects related to Quality & Food Safety improvements
  • Technical Support for CAPA improvement.
  • Ensuring people engagement from cross functional Team for improving the Quality commitment through trainings & communication, sharing good practices to develop the Quality culture in the plant
  • Support and timely review of Abbott defined systems for DHL site like Change controls systems, Deviations, Pest management and monthly trends, Internal audits schedule & its action closures.
  • Support and timely review of Consumer complaint trend, Investigation & closure on timely basis to ensure the cunsumer satisfaction
  • Good understanding on Packaging operations, packaging defects and bring improvements to create RFT culture
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