Sr. Process Data Engineer
3d ago

Job Purpose

Preparation of RBI data sheets, converting process flow diagram into material selection diagrams, identifying corrosion loops, identifying integrity operating windows and operating parameters from corrosion monitoring framework, preparing corrosion loop descriptions and tags, identification of dominant failure modes & damage mechanism, knowledge of RBI procedures.

Ensure Data validation of all the templates, create automation tools in order to expedite the process and speedy implementation.

Review error log sheet, finding solutions and implement the same for maintaining high quality data uploads in the system.

Analyze technical data, drawings, documents and processes for Upstream businesses across the globe by working with engineering, maintenance, operations and project teams& partners.

Creating equipment specific task lists for preventive, corrective and shutdown maintenances of the static equipment like Vessels, Columns, Heat Exchangers etc,

Support projects, maintenance& improvementsactivities performed at the operating units, manufacturing sites, chemical plants, supply chain and distribution locations.

Enable the assigned upstream operating units, manufacturing sites, chemical plants, supply chain and distribution locations and it’s on site employees in producing and compiling high value maintenance information and data, as measured by improvement trends in data quality.

May be assigned as primary engineering analyst for smaller sites, plants and locations.

  • Preparation of RBI data sheets, converting process flow diagram into material selection diagrams, identifying corrosion loops, identifying integrity operating windows and operating parameters from corrosion monitoring framework, preparing corrosion loop descriptions and tags, identification of dominant failure modes & damage mechanism, knowledge of RBI procedures.
  • Primary responsibility in Preperation, cleansing, validation of inspection data for CIMS deployment in the designated / assigned OUs, RBI data preparation, migrating pacer data and explain the inspection engineers on how to use CIMS tool and explain the analysis and results.
  • Also provide the post deployment support for CIMS.

  • May also be required to act as backup for work packs team for which Knowledge of static and rotating equipment maintenance methodologies, maintenance strategies, preparation Prework & Post work tasks in work packs
  • These work packs include detailed description of the tasks that need to be performed for overhauling / maintenance of each machine, parts required, tools required, time required and relationship between tasks.
  • End to End implementation experience of RBI data population into RRM, Pacer and migrate the data into CIMS
  • Preparation Inspection reports, analyzing the corrosion management framework, population of RRM templates.
  • Create the Preventive Maintenance (PM) tasklists and general task lists based on the maintenance strategy and link it with maintenance plans and items.
  • Interact and communicate with the site focals for Preventive Maintenance Libraries and maintenance strategies, understanding the intricacies about how the actual maintenance activities for static equipment, rotating equipment and other machinery have been planned and performed in various Upstream Operating Units of Shell.

  • Assist the Team manager to develop, maintain and manage the Site Reference Document. Communicate with the site or locations, to know who are their contacts in Finance Operations Data.
  • Confirm who are the site or location stakeholders and their responsibities. Understand their interoperabilities, ERPs and processes migrated to the SBO.

    Regularly report progress of work to site or location direct contacts as Requestors and Approvers.

  • Assist the Team manager in responding to inquiries related to the data and its functionality or use in a techncial support function;
  • including training site staff in ERPs or use of Request Tools, running pilot tests and demonstrations, increasing awareness of ERP functionality (e.

    g. using Measurement Points more effectively.) This Technical Support function includes supporting managers and other staff on migration efforts.

    Other back up accountabilities, as follows :

  • Recommend and run site or Facilities & Equipments improvement projects (CI, SI or OI) through awareness of Group Engineering Methods and processes.
  • Understand how information and data is utilized within the site or location through awareness to extract and apply the methods of these tools to Data Quality (methods and processes are listed in the Skills Section).
  • Engagement with the Site stakeholders such as Requestors and Approvers to communicate plans, obtain feedback, and solicit improvements.
  • Assist themanagers to standardize processes, tools, methods, procedures as directed (Ex : Improving the data quality standards and best practices).
  • Network with counterparts and other levels of organization across the different data centers.
  • Mandatory Education / Experience :

    University Degree in Mechanical / Industrial / Production Engineering.

    Required 6 to 8 plus yrs.of industrial experience in Oil & Gas Industry degree in engineering : -

  • Field experience in inspection processes, corrosion monitoring and related technical know-how, knowledge of various processes, inspection management plans, piping integrity and maintenance of static equipment like pressure vessels, heat exchangers etc,& knowledge in Risk Based Inspection(RBI) Methodology.
  • Industrial experience in operations and maintenance / erection & commissioning of heavy rotating equipment like engines, compressors, turbines, centrifugal pumps, etc.
  • with experience in maintenance planning, preparing the maintenance work instructions, task lists, maintenance plans, work and manpower estimation for major maintenance of the rotary equipment .

    Desirables / Added Value : -

    Working knowledge / Experience in maintaining Upstream Asset hierarchy / Electronic Data Warehouse (EDW) / AIM-EDMS / SPI Intools / IDMS / Web Inspection Management System (WIMS) is preferred.

    Professional Engineering certification (API RBI-580 / 581 etc.,) is preferred.

    Knowledge / Proficiency in SAP PM / MM module is an added value.

    Knowledge / Proficiency in MS Excel, MS Access etc., is highly desirable.

    Knowledge / Proficiency in AutoCAD, AutoPlantand other design and drafting software will be an added advantage.

    Effective communication skill and stakeholder management is a necessary skill for the job.

    Knowledge of Lean Six Sigma CI methodology is an added value.

    Virtual working experience highly desirable.

    Other Skills, Competence and Behavior : Developed engagement and communication skills. Knowledge or higher level awareness of the context of use of technical data and documentation within technical data processes, Shell’s physical processing assets (hardware) and associated operating processes (Cat Crackers, drilling ops, production and lube oil facilities).

    Ability to deal effectively with complexity and detail. Ability to prioritize and ensuredelivery of priorities for the area of responsibility.

    Flexible and adaptable to change, with track record of demonstrating initiative, analytical capabilities and problem solving.

    The aim of the Shell Business Operations, Chennai is to provide the Group with operational excellence through highlighting and utilizing process improvements and functional efficiencies as well as by leveraging economies of scale.

    Currently, the Chennai centre provides a wide range of finance, accounting and business services to Shell operating companies across several business sectors globally.

    Set up in September 2007, the Chennai centre has grown rapidly and now , in its fourth year of operations , it has crossed the 1600 staff mark.

    The centre is located in the RMZ Millennia Business Park, where the Shell campus is a LEED Platinum building with world class infrastructure.

    The business is expected to grow further over the next two years and infrastructural additions to support this have been planned.

    The main focus in Chennai is on Finance Operations which supports delivery of the global Finance functional plan. There is also a Downstream India’ - Customer Services Team that handles lubricant depot ordering within the country.

    The Shell Business Operations (SBO Team) manages the centre facilities and supports business partners’ operations on site.

    There is a strong focus at SBO on safety & well being of staff and on its three core values : Compliance, Intervention & Respect.

    Please note : We occasionally amend or withdraw Shell jobs and reserve the right to do so at any time, including prior to the advertised closing date.

    Before applying, you are advised to read our data protection policy. This policy describes the processing that may be associated with your personal data and informs you that your personal data may be transferred to Royal Dutch / Shell Group companies around the world.

    The Shell Group and its approved recruitment consultants will never ask you for a fee to process or consider your application for a career with Shell.

    Anyone who demands such a fee is not an authorised Shell representative and you are strongly advised to refuse any such demand.

    Shell is an Equal Opportunity Employer.

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