Assistant Manager - Powertrain Maintenance
Mahindra business & consulting services pvt. ltd.
Bangalore
3d ago
source : Shine

1. Elimination of b / d on A,B & C rank Machines through TPM approach.

2. Reduction in MTTR by implementing proactive Kaizens.

3. Reduction in Spares cost & spares consumption.

4. Reduction in repair & maintenance cost.

5. Reduction in Oil consumption.

6. Spare Part planning.

7. Support in commissioning of new equipments.

8.Co-ordinate with supplier & CME for eleminating new equipments issues. 9. Plan & execute PM,TBM,CBM activities on equipments.

10. Lead shift associates & guide them for trouble shooting on equipments.

  • 11. Supports production department for smooth ramp up of new product. Job Requirements Experience (years) 3-5 years Industry Preferred Automotive OEM of Engine &
  • Transmission Manufacturing Qualification B.E. (Mechanical) Or DME. Personality Traits Competencies Good communication skills, Presentation skills, Manpower handling skills, result orientation, customer focus General Requirements 1) Lean Manufacturing Tools like TPM, manufacturing quality, Energy conservation etc.

    2) Equipment spares planning

    3) Enterprise Solutions : SAP

    4) International Standards : ISO / TS, EMS / OHASAS Functional Competencies / Skills critical for the job Equipment Hands on Experience- Operating, Maintaining & troubleshooting :

  • 1) Hands on experience of Maintaining Equipments like Horizontal Machining centres (Makino, Mazak, DMG), Washing Machines (Mhitra, CES), Grinding Machines (Micromatic, Felsomat) gear teeth finishing Machines (Prawema,Libherr), heat treatment furnaces, Engine &
  • Transmission Assembly line equipments, Engine Test Beds, Transmission Test Rigs etc. used in Power train shops.

    2) Maintenance of CNC systems like Fanuc, Siemens, Mitsubishi.

    Troubleshooting & improvements of Material handling equipment like EMS, Conveyors, Lifts, Hoists, transfer system, power roller bed etc.

    3) Hands on experience of Mechanical assemblies like ball screw, gearbox, drive systems, hydraulic systems, pneumatic systems.

    4) Basic Knowledge of PLC & Automation devices.

    5) Focuses on maintenance and troubleshooting of Kinematics , Mechanical assemblies , Spindles , ball screw by PM , TBM and CBM methodologies .

    Guides subordinates to carry out machine geometry test and alignments . Guides and monitors oil and lubricant qualities used on machine .

    Knowledge of implementation with statutory checks & requirements as per the factory rules. Generate maintenance SOS for all the equipments & their SOPs.

  • 6) Creates safety & awareness about gear and engine manufacturing machines like Heat treatment processes , Gear manufacturing processes , engine assembly and testing processes , troubleshooting &
  • safety of gear hobbing , grinding , honing , laser welding machines , sealed quench furnaces , HMCs , assembly equipment , washing machines turn tables along with operations &
  • troubleshooting. Ensures periodic checks of all above equipment.

    7) Understands mechanical assembly drawings gear transmission assemblies , spindle assemblies , bell drives , chain drives .

    Able to repair gear transmission, belt, chain, sprocket , couplings along with its troubleshooting.

    8) Understands hydraulic and pneumatic circuit diagrams . Operations & troubleshooting of Hydraulics & Pneumatics.

    Prepares troubleshooting guide to reduce MTTR.

    9) Collates and updates monthly data related to MTTR, MTBF, PM, TBM , CBM ,IR , Lubrication Mgt., Kaizens / Pokayoke / MP Sheets , Energy and water mgt.

    Spares Mgt . Names of Companies from where we can get this talent . FIAT India, TATA Motors, Cummins India, Kirloskar Oil Engines, Endurance, Bajaj Auto, Rij Engineers, Fairfield Atlas,John Deere.

    Job Segment : Maintenance, Hydraulics, Machinist, Welding, Manufacturing, Engineering, Automotive

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